China supplier CNC Machining Service Custom Starter Shaft Spline Pinion Custom Precision Machine Wheel Transmission Planetary Sun Drive Spiral Helical Gear top gear

Product Description

We Are Precision Metal Parts Manufacturer And We Providing Custom Processing Service. Send Us Drawings, We Will Feedback You Quotation Within 24 Hours

Precision Parts Display

 

 

        Click Here Get More Information        

Our Advantages

 

Equipment
3-axis, 4-axis and full 5-axis processing equipment, CNC lathe, centering machine, turning and milling compound, wire cutting, EDM, grinding, etc

Processing
CNC machining, CNC Turning, CNC Milling, Welding, Laser Cutting, Bending, Spinning, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding

Materials
Aluminum, metal, steel, metal, plastic, metal, brass, bronze, rubber, ceramic, cast iron, glass, copper, titanium, metal, titanium, steel, carbon fiber, etc

Tolerance
+/-0.01mm, 100% QC quality inspection before delivery, can provide quality inspection form

Quality Assurance
ISO9001:2015, ISO13485:2016, SGS, RoHs, TUV
Tolerance

Surface Treatment

Aluminum parts Stainless Steel parts Steel parts Brass parts
Clear Anodized Polishing Zinc Plating Nickel Plating
Color Anodized Passivating Oxide black chrome plating
Sandblast Anodized Sandblasting Nickel Plating Electrophoresis black
Chemical Film Laser engraving Chrome Plating Oxide black
Brushing Electrophoresis black Carburized Powder coated
Polishing Oxide black Heat treatment  

 

Machining Workshop

                 Production Process                

                Quality Guarantee                

 

        Click Here Get Free Quotation       

 

Application industry

CNC Machining Parts Can Be Used in Many Industry

Aerospace/ Marine/ Metro/ Motorbike/ Automotive industries, Instruments & Meters, Office equipments, Home appliance, Medical equipments, Telecommunication, Electrical & Electronics, Fire detection system, etc

 

Areospace

Cylinder Heads, Turbochargers, Crankshafts, Connecting Rods Pistons, Bearing Caps, CV Joints, Steering Knuckles, Brake Calipers,Gears,Differential Housing, Axle Shafts

 

Auto&Motorcycle

Cylinder Heads, Turbochargers, Crankshafts, Connecting Rods Pistons,Bearing Caps, CV Joints, Steering Knuckles, Brake Calipers,Gears, Differential Housing, Axle Shafts

 

Energy

Drill Pipes and Casing, Impellers Casings, Pipe Control Valves, Shafts, Wellhead Equipment, Mud Pumps, Frac Pumps, Frac Tools,Rotor Shafts and disc

 

Robotics

Custom robotic end-effectors, Low-volume prototype, Pilot, Enclosures, Custom tooling, Fixturing

 

Medical Industry

Rotary Bearing Seal Rings for CHINAMFG Knife,CT Scanner Frames,Mounting Brackets,Card Retainers for CT Scanners,Cooling Plenums for CT Scanners,Brackets for CT Scanners,Gearbox Components,Actuators,Large Shafts

 

Home Appliances

Screws, hinges, handles, slides, turntables, pneumatic rods, guide rails, steel drawers

 

Certifications

FAQ

Q1. What kind of production service do you provide?
CNC machining, CNC Turning, CNC Milling, Welding, Laser Cutting, Bending, Spinning, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding, Simple Assembly and Various Metal Surface Treatment.

Q2. How about the lead time?
Mould : 3-5 weeks
Mass production : 3-4 weeks

Q3. How about your quality?
♦Our management and production executed strictly according to ISO9001 : 2008 quality System.
♦We will make the operation instruction once the sample is approval. 
♦ We will 100% inspect the products before shipment.
♦If there is quality problem, we will supply the replacement by our shipping cost.

Q4. How long should we take for a quotation?
After receiving detail information we will quote within 24 hours

Q5. What is your quotation element?
Drawing or Sample, Material, finish and Quantity.

Q6. What is your payment term?
Mould : 50% prepaid, 50% after the mould finish, balance after sample approval.
Goods : 50% prepaid, balance T/T before shipment.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Aerospace/ Marine/Automotive/Medical Equipments
Hardness: Customized
Gear Position: External Gear
Manufacturing Method: Cut Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel
Samples:
US$ 0.8/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

spiral gear

What lubrication and maintenance practices are required for spiral gears?

Spiral gears require proper lubrication and maintenance to ensure optimal performance and longevity. Here are the recommended lubrication and maintenance practices for spiral gears:

  • Lubrication: Adequate lubrication is essential for smooth gear operation and to minimize wear. The lubricant forms a protective film between the gear teeth, reducing friction and preventing metal-to-metal contact. It is crucial to use a lubricant that is compatible with the gear material, operating conditions, and load requirements. Regular lubrication intervals should be followed, and the lubricant should be replenished as needed.
  • Lubricant Selection: The selection of the lubricant depends on various factors such as gear speed, load, temperature, and environment. It is recommended to consult the gear manufacturer or lubrication experts to determine the most suitable lubricant for the specific application. The lubricant should have appropriate viscosity, additives, and temperature resistance to provide effective lubrication and protect against wear and corrosion.
  • Lubricant Application: The lubricant should be applied evenly to the gear teeth and mating surfaces. Depending on the gear design and accessibility, lubrication can be done through oil bath immersion, oil splash, forced circulation, or grease application. It is important to follow the gear manufacturer’s guidelines or industry best practices for proper lubricant application.
  • Monitoring and Inspection: Regular monitoring and inspection of the gear condition are essential for early detection of any abnormalities or signs of wear. This can include visual inspections, checking for unusual noise or vibrations, and measuring gear backlash and tooth wear. Monitoring can help identify potential issues and allow for timely maintenance or lubricant adjustments before significant damage occurs.
  • Cleaning and Contaminant Control: Regular cleaning of the gears and their surrounding areas is necessary to remove dirt, debris, and contaminants that can affect gear performance and lubrication. Contaminants can accelerate wear and cause damage to the gear teeth. Proper sealing and contamination control measures should be implemented to minimize the ingress of contaminants into the gear system.
  • Maintenance Schedule: Establishing a maintenance schedule is important to ensure timely lubricant replenishment, gear inspections, and necessary repairs or replacements. The maintenance schedule should consider the operating conditions, gear load, and manufacturer’s recommendations. Adhering to a well-planned maintenance schedule helps prolong the service life of spiral gears and ensures their continued performance.

By following these lubrication and maintenance practices, spiral gears can maintain their efficiency, durability, and reliability over time. Regular attention to lubrication, monitoring, and maintenance contributes to the smooth operation and extended lifespan of spiral gears in various applications.

spiral gear

Can spiral gears be used in precision machinery and equipment?

Yes, spiral gears can be used in precision machinery and equipment with excellent results. They offer several advantages that make them well-suited for such applications. Here’s why spiral gears are suitable for precision machinery and equipment:

  • Smooth Operation: Spiral gears provide smooth and precise gear operation. The helical tooth arrangement ensures gradual tooth engagement, resulting in reduced impact, vibration, and noise. This smooth operation is crucial in precision machinery where precise movements and low noise levels are required.
  • High Load Capacity: Spiral gears have a high load-carrying capacity, allowing them to handle heavy loads encountered in precision machinery. The helical tooth profile distributes the load across multiple teeth, reducing stress concentration. This feature enables spiral gears to transmit torque efficiently and withstand the forces associated with precision applications.
  • Efficient Power Transmission: Spiral gears offer efficient power transmission, minimizing energy losses and optimizing overall system efficiency. The helical tooth profile reduces sliding friction, resulting in improved power transmission efficiency. This efficiency is particularly important in precision machinery where energy conservation and high performance are critical.
  • Reduced Noise and Vibration: Spiral gears exhibit reduced noise and vibration due to their gradual tooth engagement and improved contact pattern. This feature is highly desirable in precision machinery, where noise reduction is essential for maintaining a quiet working environment and ensuring accurate operation.
  • Axial Thrust Compensation: Spiral gears can be designed with opposite helix angles on mating gears to cancel out axial thrust. This axial thrust compensation simplifies gear design and reduces the need for additional components such as thrust bearings. It is particularly advantageous in precision machinery, where precise axial movement and minimal axial forces are desired.
  • Reliability and Durability: Spiral gears are known for their reliability and durability. The gradual tooth engagement, load distribution, and reduced friction contribute to their long-term performance under demanding conditions. Precision machinery requires gears that can withstand continuous use and maintain high precision over time, making spiral gears a suitable choice.

Considering their smooth operation, high load capacity, efficient power transmission, noise reduction, axial thrust compensation, reliability, and durability, spiral gears are well-suited for precision machinery and equipment. They can contribute to the overall performance, accuracy, and longevity of precision systems.

spiral gear

How do spiral gears contribute to smoother and quieter gear engagement?

Spiral gears, also known as helical gears, offer several design features that contribute to smoother and quieter gear engagement compared to other gear types. Here’s how spiral gears achieve this:

  • Gradual Tooth Engagement: The helical tooth arrangement in spiral gears allows for gradual tooth engagement as the gears mesh. Unlike straight-cut gears, where the teeth make sudden contact, spiral gears have angled teeth that come into contact gradually. This gradual engagement helps to reduce impact and noise during gear meshing.
  • Increased Contact Ratio: The helical tooth design of spiral gears provides a higher contact ratio compared to straight-cut gears. The contact ratio refers to the number of teeth in mesh at any given time. With a higher contact ratio, the load is distributed over multiple teeth, resulting in reduced stress on individual teeth and smoother gear operation.
  • Reduced Sliding Friction: The helical tooth arrangement in spiral gears helps minimize sliding friction between the teeth. As the teeth mesh, the angled surfaces slide against each other instead of making direct contact. This sliding action reduces friction and wear, leading to smoother operation and reduced noise levels.
  • Efficient Load Distribution: Spiral gears distribute the load over multiple teeth due to their helical tooth arrangement. This distribution of load helps to evenly distribute the forces and minimize localized stresses. By spreading the load, spiral gears can handle higher torque transmission and carry heavier loads, resulting in smoother and more reliable gear engagement.
  • Axial Thrust Compensation: Spiral gears can be designed with opposite helix angles on mating gears. This configuration helps cancel out the axial thrust generated during gear meshing. By eliminating or reducing the axial thrust, spiral gears reduce the need for additional thrust bearings and simplify the gear design, contributing to smoother operation.

These design features of spiral gears, including gradual tooth engagement, increased contact ratio, reduced sliding friction, efficient load distribution, and axial thrust compensation, work together to provide smoother and quieter gear engagement. These characteristics make spiral gears ideal for applications where noise reduction, smooth operation, and reliable gear meshing are essential.

China supplier CNC Machining Service Custom Starter Shaft Spline Pinion Custom Precision Machine Wheel Transmission Planetary Sun Drive Spiral Helical Gear top gearChina supplier CNC Machining Service Custom Starter Shaft Spline Pinion Custom Precision Machine Wheel Transmission Planetary Sun Drive Spiral Helical Gear top gear
editor by CX 2023-10-16

Tags