China Professional Custom made precision 29t 32t metal gears small module micro spur gear aluminum stainless iron spur gear straight bevel gear

Condition: New
Warranty: 3 months
Shape: Spur
Applicable Industries: Building Material Shops, Manufacturing Plant, Machinery Repair Shops
Weight (KG): 0.3
Showroom Location: None
Video outgoing-inspection: Provided
Machinery Test Report: Provided
Marketing Type: New Product 2571
Warranty of core components: 1 Year
Core Components: Gear
Material: Steel
Product Name: spur gear speed reducer
Size: Customized Size
Service: OEM
Certificate: ISO9001
Materail: steel ,nylon,pom,
Color: custom
Packaging Details: Carton and wood box
Port: HangZhou,ZheJiang

Specification

Product materialSteel,aluminum alloy,stainless steel
ServiceOEM,we can produce according to your design drawings.
packagecarton ,wood box
Drawing file.pdf.stp.igs.cad
sampleavailable
Mold and fixtureCustom made
ApplicationForklift, Real 18K CZPT Gold Plated Rope Chain 3mm Thickness Wholesale 18K Gold Chain Twist Dookie Chain Necklace Jewelry Crane,Train,Truck,Lawnmower,Rail Road Euipment,medical device, industrial machine, automobile, electricappliance,Automation machine,other industries, 420 104L Chain 41T14T Sprocket motorcycle chain and sprocket sets etc,
QC1.Incoming material will be checked before production.2.Strict processing quality control.3.100% inspection before shipment.4.We are responsible for product quality to the end user.
Our factory provides customized service, produces gears according to the drawings designed by customers, and provides customized packaging if required by customers.there has aluminum gear,iron gears,stainless steel gear,steel gear. Company Profile Our factory specializes in customized aluminum die-casting parts and various machined metal parts, and provides one-stop services from mold design, mold making, product production, assembly, nmrv 63 14~186.7rpm worm gearbox Worm speed gear box reducer shaft output dc gearmotor packaging and transportation. FAQ Q1. Can I have a sample order for gear?A: Yes, we welcome sample order to test and check quality. Mixed samples are acceptable. Q2. What about the lead time?A:Sample needs 3-5 days, mass production time needs 1-2 weeks for order quantity more than. Q3. Do you have any MOQ limit for gear order?A: Low MOQ, 1pc for sample checking is available. Q4. How do you ship the goods and how long does it take to arrive?A: We usually ship by DHL, UPS, FedEx or TNT. It usually takes 3-5 days to arrive. Airline and sea shipping also optional. Q5. How to proceed an order for gear?A: Firstly let us know your requirements or application. Secondly We quote according to your requirements or our suggestions.Thirdly customer confirms the samples and places deposit for formal order. Fourthly We arrange the production. Q6. Is it OK to print my logo on gear?A: Yes. Please inform us formally before our production and confirm the design firstly based on our sample. Q7: Do you offer guarantee for the products?A: Yes, we offer 2-5 years warranty to our products. Q8: How to deal with the faulty?A: Firstly, Our products are produced in strict quality control system and the defective rate will be less than 0.2%. Secondly,during the guarantee period, we will send new lights with new order for small quantity. For defective batch products, we willrepair them and resend them to you or we can discuss the solution including re-call according to real situation.

Gear

How to Design a Forging Spur Gear

Before you start designing your own spur gear, you need to understand its main components. Among them are Forging, Keyway, Spline, Set screw and other types. Understanding the differences between these types of spur gears is essential for making an informed decision. To learn more, keep reading. Also, don’t hesitate to contact me for assistance! Listed below are some helpful tips and tricks to design a spur gear. Hopefully, they will help you design the spur gear of your dreams.

Forging spur gears

Forging spur gears is one of the most important processes of automotive transmission components. The manufacturing process is complex and involves several steps, such as blank spheroidizing, hot forging, annealing, phosphating, and saponification. The material used for spur gears is typically 20CrMnTi. The process is completed by applying a continuous through extrusion forming method with dies designed for the sizing band length L and Splitting angle thickness T.
The process of forging spur gears can also use polyacetal (POM), a strong plastic commonly used for the manufacture of gears. This material is easy to mold and shape, and after hardening, it is extremely stiff and abrasion resistant. A number of metals and alloys are used for spur gears, including forged steel, stainless steel, and aluminum. Listed below are the different types of materials used in gear manufacturing and their advantages and disadvantages.
A spur gear’s tooth size is measured in modules, or m. Each number represents the number of teeth in the gear. As the number of teeth increases, so does its size. In general, the higher the number of teeth, the larger the module is. A high module gear has a large pressure angle. It’s also important to remember that spur gears must have the same module as the gears they are used to drive.

Set screw spur gears

A modern industry cannot function without set screw spur gears. These gears are highly efficient and are widely used in a variety of applications. Their design involves the calculation of speed and torque, which are both critical factors. The MEP model, for instance, considers the changing rigidity of a tooth pair along its path. The results are used to determine the type of spur gear required. Listed below are some tips for choosing a spur gear:
Type A. This type of gear does not have a hub. The gear itself is flat with a small hole in the middle. Set screw gears are most commonly used for lightweight applications without loads. The metal thickness can range from 0.25 mm to 3 mm. Set screw gears are also used for large machines that need to be strong and durable. This article provides an introduction to the different types of spur gears and how they differ from one another.
Pin Hub. Pin hub spur gears use a set screw to secure the pin. These gears are often connected to a shaft by dowel, spring, or roll pins. The pin is drilled to the precise diameter to fit inside the gear, so that it does not come loose. Pin hub spur gears have high tolerances, as the hole is not large enough to completely grip the shaft. This type of gear is generally the most expensive of the three.
Gear

Keyway spur gears

In today’s modern industry, spur gear transmissions are widely used to transfer power. These types of transmissions provide excellent efficiency but can be susceptible to power losses. These losses must be estimated during the design process. A key component of this analysis is the calculation of the contact area (2b) of the gear pair. However, this value is not necessarily applicable to every spur gear. Here are some examples of how to calculate this area. (See Figure 2)
Spur gears are characterized by having teeth parallel to the shafts and axis, and a pitch line velocity of up to 25 m/s is considered high. In addition, they are more efficient than helical gears of the same size. Unlike helical gears, spur gears are generally considered positive gears. They are often used for applications in which noise control is not an issue. The symmetry of the spur gear makes them especially suitable for applications where a constant speed is required.
Besides using a helical spur gear for the transmission, the gear can also have a standard tooth shape. Unlike helical gears, spur gears with an involute tooth form have thick roots, which prevents wear from the teeth. These gears are easily made with conventional production tools. The involute shape is an ideal choice for small-scale production and is one of the most popular types of spur gears.

Spline spur gears

When considering the types of spur gears that are used, it’s important to note the differences between the two. A spur gear, also called an involute gear, generates torque and regulates speed. It’s most common in car engines, but is also used in everyday appliances. However, one of the most significant drawbacks of spur gears is their noise. Because spur gears mesh only one tooth at a time, they create a high amount of stress and noise, making them unsuitable for everyday use.
The contact stress distribution chart represents the flank area of each gear tooth and the distance in both the axial and profile direction. A high contact area is located toward the center of the gear, which is caused by the micro-geometry of the gear. A positive l value indicates that there is no misalignment of the spline teeth on the interface with the helix hand. The opposite is true for negative l values.
Using an upper bound technique, Abdul and Dean studied the forging of spur gear forms. They assumed that the tooth profile would be a straight line. They also examined the non-dimensional forging pressure of a spline. Spline spur gears are commonly used in motors, gearboxes, and drills. The strength of spur gears and splines is primarily dependent on their radii and tooth diameter.
SUS303 and SUS304 stainless steel spur gears

Stainless steel spur gears are manufactured using different techniques, which depend on the material and the application. The most common process used in manufacturing them is cutting. Other processes involve rolling, casting, and forging. In addition, plastic spur gears are produced by injection molding, depending on the quantity of production required. SUS303 and SUS304 stainless steel spur gears can be made using a variety of materials, including structural carbon steel S45C, gray cast iron FC200, nonferrous metal C3604, engineering plastic MC901, and stainless steel.
The differences between 304 and 303 stainless steel spur gears lie in their composition. The two types of stainless steel share a common design, but have varying chemical compositions. China and Japan use the letters SUS304 and SUS303, which refer to their varying degrees of composition. As with most types of stainless steel, the two different grades are made to be used in industrial applications, such as planetary gears and spur gears.
Gear

Stainless steel spur gears

There are several things to look for in a stainless steel spur gear, including the diametral pitch, the number of teeth per unit diameter, and the angular velocity of the teeth. All of these aspects are critical to the performance of a spur gear, and the proper dimensional measurements are essential to the design and functionality of a spur gear. Those in the industry should be familiar with the terms used to describe spur gear parts, both to ensure clarity in production and in purchase orders.
A spur gear is a type of precision cylindrical gear with parallel teeth arranged in a rim. It is used in various applications, such as outboard motors, winches, construction equipment, lawn and garden equipment, turbine drives, pumps, centrifuges, and a variety of other machines. A spur gear is typically made from stainless steel and has a high level of durability. It is the most commonly used type of gear.
Stainless steel spur gears can come in many different shapes and sizes. Stainless steel spur gears are generally made of SUS304 or SUS303 stainless steel, which are used for their higher machinability. These gears are then heat-treated with nitriding or tooth surface induction. Unlike conventional gears, which need tooth grinding after heat-treating, stainless steel spur gears have a low wear rate and high machinability.

China Professional Custom made precision 29t 32t metal gears small module micro spur gear aluminum stainless iron spur gear straight bevel gearChina Professional Custom made precision 29t 32t metal gears small module micro spur gear aluminum stainless iron spur gear straight bevel gear
editor by Cx 2023-07-11